
cross-ING Competence Center OPEX

cross-ING Competence Center PLC & Robotics

CRX Educational cell
IoT Ready Educational Package Hands-on learning for the future of automation

CTF – Time relay with forcibly guided contacts
The CTF time relays are designed for safety-critical applications and provide reliable, hardware-based time control wherever PLC solutions are too complex and SIL relays are not required. They enable precise timing functions in control and signalling circuits and feature reliable contact technology with clear feedback on the switching status, supported by positively driven contacts for fault diagnosis. Thanks to their compact design, narrow mounting width and a wide time range from 40 ms to 80 h, they are also suitable for space-constrained applications.

CTP-Extended
With the new Extended version of the transponder-coded safety switch CTP with guard locking it is possible to integrate three controls and indicators into the switch cover.

ctrlX AUTOMATION
The automation system ctrlX AUTOMATION provides all hardware and software components for complete automation solutions - from controllers and I/Os to motion and PLC and IoT functionalities as well as drives and motors. It is modular, scalable and covers the requirements for almost all applications as needed. The partner network ctrlX World expands the solution with a variety of apps and hardware components.

CU Control Unit 6X – powerful, fanless, compact
This powerful controller series combines an industrial, compact design with a wide range of interfaces. The series is based on the long-term available NXP i.MX8M Plus quad-core Arm® processor, delivering high performance in a small footprint and making it ideally suited for cost-sensitive control and IoT gateway applications. Thanks to their compact, fanless design, these controllers are perfectly suitable for installation in environments with limited space. The wide variety of interfaces enables communication with numerous fieldbuses as well as cloud connections. In addition, the control unit offers extensive customization options through its internal M.2 slot, expansion connector, and a Time-Sensitive Networking (TSN)-capable Ethernet interface, allowing adaptation to a broad range of application requirements. For the fast and efficient implementation of demanding automation and visualization solutions, the controllers are optionally available with CODESYS® SoftPLC. The controllers are designed for long-term availability (>10 years) and can be customized and optimized to meet individual customer requirements.

Current sensors
The current sensors from Danisense impress with their outstanding amplitude accuracy, stability and bandwidths of up to 10 MHz. DCCT current sensors are often the first choice for precise power measurement in inverter systems, converters, drives and uninterruptible power supplies. Danisense is a strong player in this field and is redefining the high-end market by offering current sensors with a very high measurement accuracy, an extremely flat frequency response and excellent DC stability.

Curved guide
For more information please do not hesitate to contact us.

Custom cable assembly
With our flexible and customized approach to cable assembly, we create reliable connections tailored precisely to your requirements. We manufacture a wide range of single-core cables and produce complete cable sets as well as cable harnesses with the highest level of precision and quality. Through modern manufacturing processes and careful workmanship, we ensure durable, safe, and efficient solutions for a wide variety of industrial applications.

custom software development
Through our strong partners, we expand our portfolio to include software development. In doing so, we create not only physical connections but also consistently focus on digital solutions. Our goal is to provide our customers with a comprehensive all-in-one solution – from development and production through to customized software integration. Our services include: Individual planning Serial production Procurement & logistics

customer-specific plant construction – plant for palletizing storage rolls
The basic design of the system is based on a standard TECHTORY floor cell. The feed belt at the rear is loaded with storage rolls by a pre-controlled system. A gripper picks up the randomly arriving parts and places or stacks them in provided boxes. For this purpose, the gripper can be equipped with fingers for internal and external scanning of the different rolls. A movable camera system located above the system detects both the pickup positions of the incoming stock on the conveyor belt and the lower storage positions in the individual boxes. Because the camera continuously provides position data, a smooth process with high cycle times is possible. The boxes required for stacking are placed on pallets by the operator. To prevent downtime during pallet changes, the system has two separate chambers.

Customised and cost-optimised drive controls
Ready-to-order drive controllers are inexpensive in the development phase, but include unnecessary functions and result in high unit prices in series production. The flexible design of our motion control platform enables us to develop your individual solution tailored to your needs in the shortest possible time. You define the required specifications and we design your cost-optimised control system. The advantages - Cost reduction through tailor-made solutions - Perfect adaptation to your own mechanics - Increased innovation through rapid market introduction - Competitive advantage in your industry Project example (the full story can be found in the download area): A new control module was developed to improve the cost-effectiveness and user-friendliness of an existing furniture moving system. It reduces manufacturing costs and significantly simplifies assembly and commissioning for the customer. Integrated obstacle detection and absolute position The motor control has integrated obstacle detection, eliminating the need for external sensors. A cost-effective SSI absolute encoder enables precise position detection. The system can reliably control up to three pieces of furniture simultaneously. From prototype to series production The project encompassed the entire development process – from the concept phase to prototypes to a solution ready for series production. The control unit, firmware, cabling and mechanical interfaces were completely redesigned. Suitable assembly and testing devices were created for series production. Maximised customer benefit through system integration -Significant cost reduction through the elimination of external sensors and simplified cabling -Easy installation thanks to assembly-friendly design -Modular design for flexible adaptation to different applications

Customized Automation & Assembly Technology Solutions
The automation of production processes is essential for the success of modern companies. As a system integrator, we offer customised solutions that are individually designed to suit the needs of our customers. Planning, design and production are carried out from a single source. We realise systems and complex assembly lines that combine various stations and modules such as conveyor belts and robot arms and cover the entire production process. Our customers benefit from our experience in the automotive industry, medical technology, food production and the manufacturing industry.

Customized solutions
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