The basic design of the system is based on a standard TECHTORY floor cell. The feed belt at the rear is loaded with storage rolls by a pre-controlled system. A gripper picks up the randomly arriving parts and places or stacks them in provided boxes. For this purpose, the gripper can be equipped with fingers for internal and external scanning of the different rolls. A movable camera system located above the system detects both the pickup positions of the incoming stock on the conveyor belt and the lower storage positions in the individual boxes. Because the camera continuously provides position data, a smooth process with high cycle times is possible. The boxes required for stacking are placed on pallets by the operator. To prevent downtime during pallet changes, the system has two separate chambers.

Ready-to-order drive controllers are inexpensive in the development phase, but include unnecessary functions and result in high unit prices in series production. The flexible design of our motion control platform enables us to develop your individual solution tailored to your needs in the shortest possible time. You define the required specifications and we design your cost-optimised control system. The advantages - Cost reduction through tailor-made solutions - Perfect adaptation to your own mechanics - Increased innovation through rapid market introduction - Competitive advantage in your industry Project example (the full story can be found in the download area): A new control module was developed to improve the cost-effectiveness and user-friendliness of an existing furniture moving system. It reduces manufacturing costs and significantly simplifies assembly and commissioning for the customer. Integrated obstacle detection and absolute position The motor control has integrated obstacle detection, eliminating the need for external sensors. A cost-effective SSI absolute encoder enables precise position detection. The system can reliably control up to three pieces of furniture simultaneously. From prototype to series production The project encompassed the entire development process – from the concept phase to prototypes to a solution ready for series production. The control unit, firmware, cabling and mechanical interfaces were completely redesigned. Suitable assembly and testing devices were created for series production. Maximised customer benefit through system integration -Significant cost reduction through the elimination of external sensors and simplified cabling -Easy installation thanks to assembly-friendly design -Modular design for flexible adaptation to different applications

The automation of production processes is essential for the success of modern companies. As a system integrator, we offer customised solutions that are individually designed to suit the needs of our customers. Planning, design and production are carried out from a single source. We realise systems and complex assembly lines that combine various stations and modules such as conveyor belts and robot arms and cover the entire production process. Our customers benefit from our experience in the automotive industry, medical technology, food production and the manufacturing industry.

Customized solutions in handling and robotics

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The Cut & Strip Family E400 processes wire, tubing, ribbon, and multiconductor cables from 0.8 – 12.5 mm (0.032 – 0.49") with cross-sections from 0.14 – 16 mm² (26 – 6 AWG). Standard applications of the Cut & Strip machine series E400 include stripping the outer jacket in several steps, as well as full and partial strips on either or both sides. It processes wires, tubing, ribbon, and multiconductor cables, including insulation such as PVC, PUR, or Teflon. A short piece kit allows for the processing of short wires.Job creation is made easy with predefined and verified default parameters. The intuitive S.Drive software facilitates the creation of jobs and article programs. The "Quick-Run Mode" allows for immediate production with just a few clicks.The contact pressure on the belt drive feeding unit is programmable. It allows for very fine and targeted adjustments.

CVD Series – EtherCAT-Compatible Multi‑Axis Stepper Driver The CVD Multi‑Axis Driver supports synchronized control of up to four 2‑phase or 5‑phase PKP/PK stepper motors via EtherCAT—delivering high performance with simplified wiring in multi-axis systems. Features & Highlights • Synchronous control via EtherCAT: consolidated I/O and power connections for streamlined setup • Available as 2 axis driver board or 4 axis driver board • Supports 0.5–3 A per axis (max 12 A total) for both 2‑phase and 5‑phase PKP/PK motors • Encoder data capture & deviation detection: Position errors flagged by driver without need for host controller • Automatic brake control & sensor power: Built-in control of electromagnetic brakes and sensor power, eliminating external circuitry • Power separation & safety: External safety relay support, and operational monitoring via EtherCAT even if main power is off • Inrush current suppression: Protects main supply circuits during power-on spikes • MEXE02 software support: PC-based parameter editing, real-time monitoring, diagnostics, waveform capture, alarm management, and PDO analysis Why Choose CVD? Simplifies wiring for multi-axis setups using a single EtherCAT cable Uniform form factor and connectors for 2‑phase and 5‑phase operation—easy scalability Built-in encoder and brake integration reduce the need for peripherals and system complexity

Modern relays are electromechanical masterpieces of the highest precision and, in various designs, perform a wide range of tasks across every conceivable industrial sector. Semiconductor technology (solid-state technology) enables the development of solid-state relays (SSRs), which, unlike electromechanical relays, contain no moving parts. Switching is purely electronic and therefore wear-free. ComatReleco develops products using both technologies and is a competent partner for all industrial applications involving relays.

Security is not an add-on. WAGO helps you design resilient connected machines and systems from the outset, operate them securely and evolve them in a controlled manner. The holistic approach combines secure automation components with network segmentation, trust zones, defense in depth, secure access and structured update and vulnerability management. WAGO develops automation products through an IEC 62443-4-1-certified process and supports implementation through its PSIRT and Cybersecurity Consulting services. This helps integrate IEC 62443 and Cyber Resilience Act requirements into engineering, operation and the complete product lifecycle.

Industrial automation is becoming ever smarter – and thus more vulnerable to cyberattacks. Modern automation systems consist of a multitude of connected components. Unprotected interfaces, missing updates or insecure passwords are just a few of the gateways. The damage to industry caused by cyberattacks amounts to billions of euros. End-to-end security is therefore no longer an option – it is a necessity. Bosch Rexroth attaches particular importance to cybersecurity and implements the highest security standards in all its automation solutions. This enables companies to continuously guarantee secure and reliable manufacturing. The automation products from Bosch Rexroth meet the legal requirements, which are constantly increasing in number. As governments around the world are increasingly relying on stricter security regulations to counter increasing cyber threats. Companies have to address these requirements at an early stage to comply with the law and effectively secure their systems.

Is your OT environment as secure as you think? Industrial environments face cybersecurity challenges that differ fundamentally from those of traditional IT. Legacy systems, long asset lifecycles and the need for continuous availability create a particularly vulnerable attack surface—one that must now be addressed in accordance with regulations such as NIS2 and IEC 62443. The OT cybersecurity assessment from HMS Networks provides clear answers, while Bachofen offers suitable solution approaches. - How secure is our OT environment today? - Where are our greatest risks? - Which improvements should we prioritise first?

This D52 colourless anodised aluminium guide rail is fitted with one or more BP53 roller runners. The rollers are made of stainless steel and are lubricated for life and sealed.

The DA360 series combines high-performance EtherCAT servo drives with the dynamic IMS20B servo motors to create a future-proof motion control solution. Designed for demanding applications in machine building, robotics, packaging and manufacturing systems, the platform delivers exceptional precision, fast response times and maximum reliability. With power ratings from 0.2 to 7.5 kW, integrated STO safety functionality (SIL3), advanced motion control features and state-of-the-art encoder technology, the DA360 series meets the highest requirements for productivity and motion quality. Functions such as electronic camming, gantry synchronization, pressure control and automatic tuning enable fast commissioning and efficient machine design. A key highlight is the latest generation of absolute encoders with battery-free multiturn technology, reducing maintenance requirements while ensuring reliable position tracking throughout the entire service life of the system. Benefit from a powerful, flexible and safe servo platform for the next generation of industrial automation.

Digitale Einsatzplanung, Workforce Management, Auftragsbearbeitung, Dokumentation, Controlling GS-Web ist eine crossfunktionale Portallösung für Instandhaltung und Betriebsführung. Instandhalter, Lagermitarbeiter, Meister, Betriebsleiter und die Geschäftsführung – alle können mit GS-Web arbeiten. Sie besuchen über Desktop-PC, Tablet oder Smartphone eine Website, loggen sich ein und steigen intuitiv in die mobile Software mit ihren vorstrukturierten Prozessen ein. Die für jedes Endgerät grafisch optimierte Bedienoberfläche zeigt nur diejenigen Funktionen und Informationen an, die der jeweilige Akteur benötigt. Weil sich GS-Web so umfangreich konfigurieren lässt, eignet sich das System auch als Portal für Fremdfirmen und Kunden. Sie können freigegebene Daten zu Objekten, Prozessen und Ressourcen einsehen und werden kompetent durch Wartungen und Instandsetzungen geführt.