The expertise of our specialists is ideally suited for the maintenance and repair of customer plants and machinery. Our demand-driven resources, combined with the customer’s process knowledge, result in an efficient and effective solution for the operator. Whether as part of a periodic service contract or on call for breakdown support, our services help you maintain high availability of your machines and systems. Our experience shows that requirements are as individual as our customers themselves: from servicing high-bay storage vehicles to ventilation systems — we step in wherever support is needed. By retrofit, we refer to measures carried out on an existing machine or plant that contribute to maintaining or even increasing its value. We can support you from planning through to implementation in the field of drive and control technology.

Our special machines are characterized by the highest quality and innovative technologies that optimize the production process and set new standards in terms of performance and reliability. From the initial concept to design and commissioning, we offer you comprehensive support to ensure that your machine is perfectly integrated into your production environment. Our services in special machine construction include: >> Individual machine development: we design and manufacture machines that are precisely tailored to your specific needs and processes. >> Process optimization: We use tailor-made solutions to improve your production processes and increase efficiency. >> Innovative technology: We use the latest technologies and high-quality materials to develop machines that are reliable and durable. >> Service & support: Even after commissioning, we provide you with comprehensive support to ensure that your machines are always running at peak performance. Whether it's automated production lines, complex special machines for special applications or individualized systems - we realize your vision and make your production fit for the future. Rely on tailor-made solutions that make your production more efficient, flexible and future-proof.

Moving a machine or plant from its old location to a new one often poses unforeseen challenges. Our service technicians are distinguished by their ability to meet these challenges with our knowledge and material and to enable you to achieve the shortest possible production downtimes.

Machines can cause high costs not only at the time of purchase, but also during maintenance if the upkeep is carried out poorly and repairs are necessary as a result. For this reason, we have specialised in the maintenance of machines and other production equipment, so that your machines retain their value for a long time and are spared breakdowns. With our flexible service and our high-performance offer, we ensure the optimal and smooth functioning of your plants and machines and in this way contribute significantly to the reliable and economical operation of your company.

Our Machine Vision department is an important pillar of our highly qualified company and consists of a team of exceptionally trained and experienced professionals who have extensive experience in the field of image processing. Our department is proud to carry out numerous joint projects with customers and offer customized and complex image processing solutions, to improve their automation systems. What sets us apart is our strong network of suppliers, which allows us to source and offer the best products for a wide range of applications including optical lenses, industrial cameras and lighting. By leveraging our robust partnerships, we ensure our customers receive premium components that are perfectly tailored to their specific needs and requirements are coordinated.

Intelligent collision avoidance and area surveillance with rugged 3D vision The Visionary AI-Assist is a reliable assistance system, for example for the operators of mobile machines. The solution is characterized by the combination of a 3D camera for distance determination and AI-based detection of people and can be used for collision avoidance: If people or objects are located in predefined warning fields, the sensor triggers a warning message. The data processing for this takes place on the device. The Visionary AI-Assist can also be retrofitted, and is easy to install and quickly integrated. The individually adjustable warning fields ensure smooth operation and efficient workflows. Visionary AI-Assist is also suitable for stationary area monitoring and navigation support on automated machines.

Machine vision cameras from wenglor deliver high image quality in a compact housing format. The cameras can be integrated into any system easily and flexibly thanks to the small and robust housing and the standardized C mount threaded connection for lenses. State-of-the-art CMOS sensor technology ensures high resolution and optimum image quality without noise even in difficult lighting conditions. Thanks to image chips in monochrome or color as well as with rolling shutter or global shutter technology, high-resolution recordings are possible in static and dynamic applications. The machine vision camera can be flexibly adapted to individual application requirements by mounting various filters that reduce reflections, increase contrast or protect against interference.

Machine vision controllers are analysis modules for processing images and 2D height profiles, as well as for result output. In combination with machine vision cameras and 2D/3D profile sensors, they are the heart of various vision systems and are used in numerous image processing applications.

Software for image processing technologies is used to parametrize and evaluate smart cameras, image processing systems, 2D/3D profile sensors and 3D sensors. They allow adjustment and maintenance work to be carried out regardless of location. The software portfolio supports both rule-based image processing algorithms and advanced deep learning technologies, such as Deep OCR for optical character recognition. The intuitive user interface makes it quick and easy for new users to get started. Additional support is provided by templates and examples of common standard applications to help you get started. For experienced users, the software offers not only parameterization of image and profile modules, but also programming using HALCON Script, making it a flexible and powerful solution for a wide range of industrial applications. It also has common industrial interfaces to programmable logic controllers and robots. Additional software tools enable searching and finding of machine vision devices in the network as well as 360-degree profile recognition and display of height profiles and point clouds.

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The system is based on the TECHTORY standard cell system and combines the advantages of both table-cell and floor-cell cell types. The workpieces are manually fed as bulk material into a vibratory conveyor system and separated using linear handling. Before the T-nuts are transferred to the rotary indexing table, the holes are checked for presence, position, and dirt using a vision sensor. The workpieces are then transferred to the individual processing stations. In stations 2 and 3, the threaded holes are deburred from the outside using countersinks and from the inside using brushes. Lances and nozzles in station 4 blow out the holes. In station 5, the T-nuts are embossed with the part number and company logo. A removal system then places the finished parts on a pivoting conveyor belt. This conveyor belt fills three shipping cartons according to a predetermined quantity.

moving objects: magnetically free-floating, yet noiseless and hygienic in up to six degrees of freedom.

Magnetic encoders with extremely high signal quality and compact design, for opti- mizing existing systems

Innovation by integration • Flexible integration thanks to compact installation depth and A- or B-side mount • For shaft diameters from 6 to 140 mm • Easy-to-implement redundant sensing • Reliable long-term operation where dirt, dust or fibers are present • Durable solution without wear thanks to magnetic sensing

scalable, cost-efficient, wear-free