Schmalz GmbH
About us
Schmalz is the world's leading supplier in automation, handling and clamping technology and offers customers from numerous industries innovative and efficient solutions from the field of vacuum technology. Schmalz products are used in a wide variety of production processes - such as grippers on robot arms in car body production, in CNC machining centers as a clamping solution for furniture parts or with an operator in manual lifting tasks from cardboard boxes to solar modules. At Schmalz, customers either draw from the wide range of components or benefit from a complete solution, specially adapted to their needs. Schmalz focuses on consistent customer orientation, groundbreaking innovations, outstanding quality and comprehensive consulting expertise. The company employs around 1800 people at its headquarters in Glatten (Black Forest) and in 31 branches abroad. In Nürensdorf (ZH), there are 15 employees.
Products & services
Vacuum Tube Lifters JumboFlex
One-hand operation with innovative two-button control for workpieces weighing up to 50 kg With the JumboFlex vacuum tube lifter, you can move lighter goods weighing up to 50 kg ergonomically and at a high cycle frequency. Its control handle fits comfortably in your hand, allowing for long, fatigue-free operation. With the intuitive two-button control, you can lift, lower and release the load dynamically and in a controlled manner and suspend loads at any height. Its extensive features make the JumboFlex a versatile all-rounder. The vacuum gripper can be quickly swapped using a quick-change system as standard. With the optional swiveling function, laterally sucked-in workpieces automatically swivel back to a horizontal position and can be rotated endlessly in this position. Application - Ergonomic movement of compact goods up to 50 kg at high cycle frequencies - Ensuring an efficient material flow in intralogistics areas, for example, by effortlessly moving different goods - Loading and unloading of plants and machines with high throughput - Ergonomic support when picking parcels and loading sorting and distribution systems - Workpieces can be rotated endlessly horizontally. With the optional swivel function, workpieces can also be sucked in sideways and automatically swiveled horizontally
SCPSi / SCPS Energy-efficient vacuum generators for a wide range of applications
The SCPS/SCPSi compact ejectors with new Eco nozzle technology are characterized by their energy efficiency and intelligence. They are ideal for a wide range of highly dynamic handling processes, for example in the packaging industry. Your benefits: Around 15 percent less compressed air consumption with active vacuum generation. Around 15 percent higher pumping speed for process-reliable handling of workpieces such as cardboard boxes that suck through Energy and process control for monitoring and controlling the entire process
VSi Vacuum and Pressure Switches
External control and indicator display ◾Installed separately from the sensor unit, in the user’s direct field of view ◾Settings such as switching points can be copied on the display and transferred to other switches Visualization in the Controller via IO-Link ◾The condition data recorded can be viewed and used up to master level ◾Diagnostics and configuration via remote access Output and Configuration via Smartphone ◾NFC technology allows data to be exchanged with an NFC-enabled smartphone ◾Simple access to service and maintenance Information (e.g. type, serial number, operating instructions) ◾Rapid mobile troubleshooting by displaying detailed error messages
Bereit für Industrie 4.0: Intelligente Komponenten für die Kommunikation untereinander
Industry 4.0 requires intelligent devices that communicate with each other in the factory of tomorrow. The vacuum generators and needle grippers of the "i" series from Schmalz provide this intelligence: - Acquisition of important process data and transmission via IO-Link to all common fieldbus systems. - Diagnostic and prognosis functions derive information about the condition of the system (e.g. wear or contamination) - Early detection of gradual changes or impending failures Translated with www.DeepL.com/Translator (free version)
Vacuum Tube Lifters JumboErgo
For workpieces of many different shapes and sizes weighing up to 300 kg The twist grip on the JumboErgo is designed to operate like a motorcycle throttle. Large and heavy loads such as wooden boards, cardboard boxes and solar panels can be moved gently and precisely. The length of the operator handle can be varied, which allows the user to always maintain a safe distance from the load. Application - Fast and frequent lifting and moving of flat workpieces up to 300 kg - Responsive and precise handling of differently sized workpieces such as cardboard boxes, wooden boards or solar panels in internal logistics processes - Loading and unloading of CNC machining centers
Compact Terminal SCTSi IO-Link
Fully Networked and Flexible Vacuum Generation Lean •Central compressed air and energy supply for up to 16 ejectors with just one connection each •Compact design and low weight make it suitable for a wide range of applications Networked •Can be integrated in a wide range of field-bus systems •Process and device parameters can be easily configured via IO-Link or NFC Modular •Modular design means various vacuum circuits can be installed to handle different parts with ease •Individual ejectors can be selected based on nozzle size, NO, NC or nozzle type Intelligent •All suction circuits can be separately controlled •Process transparency, energy consumption control and a variety of diagnostic functions for use in intelligent factories
Vacuum Generators ECBPi
•Intelligent electrical vacuum generator for handling airtight and slightly porous workpieces •Integrated interface for controlling and monitoring the handling process •For use in mobile robotics, fully automated small parts handling and stationary handling tasks
JumboFlex High Stack
With the JumboFlex High-Stack, Schmalz offers a safe solution for stacking cardboard boxes with up to 50 kg weight in an ergonomically optimal range of up to 255 cm high. Highlights: • Optimal use of space in storage areas and by transport devices • Best possible ergonomics thanks to adjustable handle length and adjustable continuous guide handle • High flexibility provided by large selection of grippers in the Schmalz product range • No wear thanks to pipe-integrated vacuum line and additional vacuum hoses prevent interference contours • Easy release of workpieces through reducing the residual vacuum on the gripper
Vacuum Area Gripping Systems FXCB
• Gripping system with low weight and integrated pneumatic vacuum generation for handling workpieces in the area of intra-logistics • Perfect for stationary handling tasks with collaborative robots • Palletizing and depalletizing cardboard boxes Our Highlights: • Thanks to its innovative product design featuring increased contact surface and reduced impact forces, the area gripper fulfills the requirements of ISO TS 15066 • NFC interface for data transmission • Lightweight and dynamic geometry thanks to additive 3D-printed manufacturing • The gripper is easily integrated into automation environments thanks to innovative communications technology Your Benefits: • Suitable for HRC operation •Direct, simple access to device data via smartphone • Higher effective carrying load • The gripper can be integrated into Industry 4.0 environments
Compact Terminal SCTSi Ethernet
Flexible, Fully Networked Vacuum Generation Lean: • Central compressed air and power supply for up to 16 ejectors with just one connection each • Compact design and low weight make it suitable for a wide range of applications Modular: • Modular design means various vacuum circuits can be installed to handle different parts with ease • Each ejector can be selected based on nozzle size, NO, NC or nozzle type Networked: • Can be integrated in a wide range of field-bus systems • Process and device parameters can be easily configured via Ethernet or NFC Intelligent: • All vacuum circuits can be separately controlled • Process transparency, energy consumption control and a variety of diagnostic functions for use in intelligent factories
JumboFlex Picker
Ergonomics "to go The unique ergonomics and safety of the Schmalz vacuum tube lifters are now also available for mobile use. The JumboFlex Picker can be transported with any standard industrial truck, making it the ideal picking solution for packages weighing up to 40 kg - regardless of where it is used. Application - Picking mixed pallets from unmixed pallets for onward transport to stores - Stacking of pallets for distribution to different storage locations or further processing locations - Suitable as an internal goods distribution solution - Optimal for use with block or floor storage
SCTMi mini compact terminal: A real lightweight
• A real lightweight with a small footprint • Simple installation - low energy consumption - short cycle times • Ideal for use directly at the gripper or on a moving axis • The modular design allows up to 16 individual ejectors to be controlled and configured individually • All data and values are available via the IO-Link or via wireless communication with NFC.
Pneumatic Vacuum Generators RECBi
• Pneumatic vacuum generator for end-of-arm (EoA) use on lightweight robots, cobots and conventional 6-axis robots • Handling of absorbent or porous workpieces such as cardboard packaging or uneven workpieces • Pick-and-place tasks, machine loading and unloading, picking and packing • Range of applications from production and assembly to warehouse logistics and shipping • Use in processes with requirements for short cycle and evacuation times
Vacuum Area Gripping Systems FA-X / FA-M
Maximum efficiency with minimal consumption – optimized for sustainable processes and versatile material handling Whether palletizing, depalletizing, commissioning or sorting – a variety of processes can be automated with just one gripper. A wide range of goods in varying dimensions are reliably gripped. Workpieces made of different materials such as cardboard boxes, wood, sheet metal (dry) or plastics, with or without cut-outs, can be handled precisely. The result: maximum flexibility for a wide range of applications, easy to integrate and efficient to implement. - Universal gripper for handling workpieces regardless of size, geometry, material and surface - Handling of workpieces made from various materials, such as wood (coated or rough sawn), packaging (boxes, bags or cans), metal sheets, glass, plastics, CFRP, etc. - Suitable for swiveling operations and high accelerations -For rigid workpieces with rough and structured surface - Exceptionally energy-efficient thanks to patented energy-saving function. Now also for air-permeable and rough-surface workpieces - Ideal for use on robots due to its low weight Low energy consumption Depending on the application, up to 80 % less energy consumption and thus reduced costs thanks to individually switchable ejector nozzle banks Easy maintenance Thanks to the easily accessible ejector and sealing foam with quick-change adhesive film, service and downtimes are reduced to a minimum Quick installation Low installation effort thanks to central media interface for power and compressed air (even with several integrated ejectors) Optimized user experience Receive important system information via a large integrated LED display Flexible gripper attachment Thanks to its compact design, the gripper can be mounted directly along its entire length to a robot or gantry, saving valuable space